Development of a Method for Obtaining a New Yeast Strain for the Alcohol Industry
https://doi.org/10.36107/spfp.2024.2.543
Abstract
Introduction: The alcohol industry is a biotechnological sector based on the use of Saccharomyces yeast, whose main goal is to convert the substrate of the nutrient medium into alcohol. One way to intensify such technological stages as yeast generation and fermentation is to search for new promising yeast strains adapted to local raw materials.
Purpose: To develop a method for obtaining a new strain of alcohol yeast for fermenting triticale grain, possessing high fermentation activity and thermotolerant properties.
Materials and Methods: The study focuses on the Saccharomyces cerevisiae production yeast selected from the stationary growth phase from pure culture apparatus at the Bashspirt distillery. The study was conducted using the Nordberg NU 20 ultrasonic installation with an ultrasonic wave frequency of 22 kHz. Triticale winter wheat variety Bashkirskaya Korotkostebel’naya was used to prepare the wort. Its physicochemical composition was studied and the wort was prepared using a mechanical-enzymatic scheme at a mini-distillery installation in the training and production laboratory of Bashkir State Agrarian University. A combined Pasteur and Koch method, involving multistage culture dilution and inoculation on solid nutrient media, was used for the isolation and propagation of pure cultures. The obtained yeast strains were identified and patent-deposited in the Russian National Collection of Industrial Microorganisms of Bioresource Center at the Kurchatov Institute National Research Center.
Results: Based on the conducted research, a method for obtaining a new strain of Saccharomyces cerevisiae alcohol yeast UZ-55 using ultrasound and yeast extract was developed.
Сonclusion: The developed strain allows for a 2.05 % increase in alcohol yield and a 1.19 times reduction in the amount of impurities in the mature mash compared to the control at elevated fermentation temperatures of 33–37 °C.
About the Authors
Olesya Yurievna KaluzhinaRussian Federation
Svetlana Alexandrovna Leonova
Russian Federation
Elena Anatolyevna Kuznetsova
Russian Federation
Ruzalina Rafisovna Rafisovna Latypova
References
1. Copyright certificate No. 1606528 A1 USSR, IPC C12N 1/06, A23J 1/18, C12R 1/86. Method for obtaining autolysate of yeast-saccharomycetes: No. 4487045 : application 09/27/1988: publ. 11/15/1990 / E. N. Datunashvili, V. M. Stepanov, G. N. Rudenskaya [et al.]; the applicant is the All-Union Scientific Research Institute of Grapes and products of its processing "Magarach".
2. Bodrova, O. Y. Intensification of yeast generation and fermentation processes in alcohol technology using ultrasonic treatment of seeded yeast: specialty 05.18.07 "Biotechnology of food products and biologically active substances": dissertation for the degree of Candidate of Technical Sciences / Bodrova Olesya Yuryevna. – Moscow, 2006. – 149 p.
3. Burnysheva T. O. Review of Russian research on the use of ultrasound in the food industry / T. O. Burnysheva // Realities and modern possibilities of science: a collection of scientific papers based on the materials of the III International Scientific and Practical Conference, Moscow, July 18, 2022. – Moscow, 2022. – pp. 30-33
4. GOST 5962-2013 Rectified ethyl alcohol from food raw materials. Technical conditions. S.8
5. Davidovich E. A. Complex processing of grain raw materials in the alcohol industry [Hydrochemical treatment in order to reduce the level of contamination of grain raw materials with rye by surface microflora] / E. A. Davidovich // Food and processing industry. Abstract journal. – 2006. – No. 4. – p. 1162.
6. Davydenko S. G. Screening of alcoholic yeast strains for fermentation of highly concentrated wort /, A. S. Ustinova, T. V. Meledina, N. V. Barakova // Processes and devices of food production. – 2012. – No. 2. – p. 14.
7. Patent No. 2473693 C1 Russian Federation, IPC C12P 7/06. method of production of ethyl alcohol from starch-containing raw materials: No. 2011148976/10 : application 02.12.2011: publ. 27.01.2013 / L. N. Krikunova, M. E. Sidyakin, V. Ya. Chernykh [et al.].
8. Kuznetsova T. V. Investigation of thermal resistance of alcoholic yeast /, M. M. Shormanova, A. A. Aitzhanova [et al.] // Privolzhsky scientific bulletin. – 2016. – № 11(63). – Pp. 7-10.
9. Kulnazarov, B. A., Рossessing osmophilic properties / B. A. Kulnazarov, T. V. Kuznetsova, M. G. Saubenova // Actualscience. – 2015. – Vol. 1, No. 2(2). – pp. 21-22.
10. Overchenko M. B. Alcoholic races of yeast Saccharomyces cerevisiae with thermotolerant and osmophilic properties for intensification of the fermentation process of grain wort /, N. I. Ignatova, E. M. Serba [et al.] // Modern biotechnological processes, equipment and control methods in the production of alcohol and alcoholic beverages : collection of scientific papers, Moscow, November 20-22, 2017. – Moscow: Federal State Budgetary Institution of Science Federal Research Center for Nutrition, Biotechnology and Food Safety, 2017. – pp. 35-43.
11. Patent No. 2065275 C1 Russian Federation, IPC A23J 1/18, C12N 1/06.
12. Razinkova V. G. Foreign experience and prospects of using ultrasonic processing in the food industry /, A. B. Gordeeva, A. A. Borisenko [et al.] // Innovative development of agricultural and food technologies: Materials of the international scientific and practical conference, Volgograd, June 17-18, 2021 / Under the general editorship of I.F. Gorlov. Volgograd: Limited Liability Company "SPHERE", 2021. – pp. 228-233.
13. Rimareva, L. V. Theoretical and practical foundations of yeast biotechnology: a textbook for students of higher educational institutions studying in the specialty 260204 "Technology of fermentation and winemaking" directions of training of a certified specialist 260200 "Production of food from vegetable raw materials" / L. V. Rimareva. – Moscow: Delhi Print LLC, 2010. – 252 p.
14. Sagingalieva, A. G. Prospects for the development of ultrasound technologies for the intensification of processes / A. G. Sagingalieva // Innovative technical support of the agro-industrial complex: Mater
15. Method of autolysis of yeast biomass: No. 5042667/13: application 05/20/1992: publ. 08/20/1996 / G. B. Bravova, G. I. El-Registan, N. G. Ivanova [et al.
16. Stremin, A. A. The use of ultrasound to accelerate extraction in the food industry / A. A. Stremin, B. N. Fedorenko // Bulletin of Science. - 2023. – Vol. 3, No. 5(62). – pp. 725-730.
17. Tsed, E. A. Investigation of the effect of metabolic additives on the vital activity of yeast under conditions of fermentation of highly concentrated alcoholic wort / E. A. Tsed // Bulletin of the Mogilev State University of Food. – 2021. – № 1(30). – Pp. 51-62.
18. Ashokkumar, M., Sunartio, D., Kentish, S., Mawson, R., Simons, L., Vilkhu, K., Versteeg, C.(K.) Modification of food ingredients by ultrasound to improve functionality: A preliminary study on a model system // Innovative Food Science and Emerging Technologies. 2008. 9 (2), pp.155-160. DOI: 10.1016/j.ifset.2007.05.005.
19. John, I., Pola, J., Appusamy, A. Optimization of Ultrasonic Assisted Saccharification of Sweet Lime Peel for Bioethanol Production Using Box–Behnken Method // Waste and Biomass Valorization. 2019. Volume 10, Issue 2, Pages 441-453, DOI: 10.1007/s12649-017-0072-1.
20. Walker G.M., Stewart G.G. Saccharomyces cerevisiae in the Production of Fermented Beverages// Beverages. 2016.- №2 (4). https://doi.org/10.3390/beverages2040030.
21. Walker G. M.,. Walker Roy S.K. Chapter Three - Enhancing Yeast Alcoholic Fermentations. Advances in Applied Microbiology. 2018. – V. 10.- р. 87-129/
22. Permyakova L., Sergeevа I., Dolgolyuk I et al. Combined Effect of Ultrasound Treatment and a Mix of Krebs Cycle Acids on the Metabolic Processes in Saccharomyces cerevisiae// L.Permyakova, I.Sergeevа, I. Dolgolyuk, K. Starovoitova, V. Atuchin, A.Vereshchagin, V. Romanenko, S. Lashitsky // Fermentation 2023, 9(2), 132; https://doi.org/10.3390.
23. Ferreira R. M, Mota M. J.,. Lopes R. P., et al. Adaptation of Saccharomyces cerevisiae to high pressure (15, 25 and 35 MPa) to enhance the production of bioethanol //Food Research International. 2019.- V. 115, р. 352-359.
24. Berzosa A., Delso C., Sanz J., Sánchez-Gimeno C., Raso J. Sequential extraction of compounds of interest from yeast biomass assisted by pulsed electric fields //Frontiers in Bioengineering and Biotechnology.- 2023.- V.11; https: DOI=10.3389/fbioe.2023.1197710.
25. Soro A. B., Oliveira M., O’Donnell C.P, Tiwari B.K. Ultrasound assisted modulation of yeast growth and inactivation kinetics // Ultrasonics Sonochemistry 2021. – V. 80. https://doi.org/10.1016/j.ultsonch.2021.105819.
26. Talal F. Y. Mechanical treatment of microorganisms using ultrasound, shock and shear technology. A dissertation for the award of Doctor of Philosophy / University оf Southern Queensland, Australia.-2011.- 224 р. https://citeseerx.ist.psu.edu/document?repid=rep1&type=pdf&doi=f0e4ae057d3b07264d639209bee42aaed1da9444.
27. Wang S., Thomas K. C., Ingledew W. M., Sosulski K., Sosulski F. W. Rye and Triticale as Feedstock for Fuel Ethanol Production // Cereal Chemistry.- 1997.-V.2.- №5.-р. 621-625.
28. Use of ultrasound treatment to extract mannan polysaccharide from Saccharomyces cerevisiae /Su Jin Eom, Jong-Tae Park, Min-Cheol Kang, Nam Hyouck Lee, Kyung-Mo Song//Journal of Food Process Engineering. – 2022. V.5. - № 9.
29. Maicas S. The Role of Yeasts in Fermentation Processes // Microorganisms. -2020.- №8. https:// doi: 10.3390/microorganisms8081142.
30. Aguilar К.. Evaluating ultrasound pre-treatment as a tool for improving the process of a fermented beverage made from pineapple by-products// Braz. J. Food Technol.- 2022. -v. 25. https://doi.org/10.1590/1981-6723.11621
31. Prado, C.D., Mandrujano, G.P.L., Souza, J.P. et al. Physiological characterization of a new thermotolerant yeast strain isolated during Brazilian ethanol production, and its application in high-temperature fermentation // Biotechnol Biofuels.-2020. V 13, № 178.https://doi.org/10.1186/s13068-020-01817-6.
32. Paulino de Souza J, et al. Improvement of Brazilian bioethanol production–Challenges and perspectives on the identification and genetic modification of new strains of Saccharomyces cerevis yeasts isolated during ethanol process //Fungal Biol. 2018;122(6). https:// doi: 10.1016/j.funbio.2017.12.006.
33. Ke Xu, Liman Gao, Jalees U. Hassan, Zhiping Zhao, Chun Li, Yi-Xin Huo, Guiyan Liu. Improving the thermo-tolerance of yeast base on the antioxidant defense system // Chemical Engineering Science. – 2018.- V. 175. -Р. 335-342.
34. Choudhary J. С., Surender S., & Nain, Lata. Thermotolerant fermenting yeasts for simultaneous saccharification fermentation of lignocellulosic biomass.// Electronic Journal of Biotechnology. – 2016. -№ 19(3), р. 82-92. https://dx.doi.org/10.1016/j.ejbt.2016.02.00
Review
For citations:
Kaluzhina O.Yu., Leonova S.A., Kuznetsova E.A., Latypova R.R. Development of a Method for Obtaining a New Yeast Strain for the Alcohol Industry. Storage and Processing of Farm Products. 2024;32(2):51-66. (In Russ.) https://doi.org/10.36107/spfp.2024.2.543