Preview

Storage and Processing of Farm Products

Advanced search

Determination of Rational Technological Parameters for the Operation of a Continuous Drum Mixer When Obtaining a Gluten-Free Flour Mixture

https://doi.org/10.36107/spfp.2020.237

Abstract

The insufficiently wide range of domestic flour confectionery products for specialized nutrition presented on the consumer market of the Kuzbass region, including gluten-free products, and the growth in demand for these products determines the need to meet customer requirements by expanding the range and introducing innovative production technologies. The relevance of developing gluten-free (GF) products is beyond doubt, since the number of people with gluten intolerance is increasing annually and satisfying consumer demand is an important task. Also, the main task is not only the development of the mixtures, but also to select technological modes and parameters for their preparation for practical implementation of the results in industrial production. The article presents the results of studies on obtaining a homogeneous gluten-free flour mixture on a continuous drum mixer. The flour mixture is intended for the production of flour confectionery products that do not contain gluten. For an experimental study of the gluten-free mixture mixing process, a continuous drum mixer with a smooth inner surface of the drum without additional mixing devices was selected, and rational mixer operation parameters were determined. The values   of the indicators describing the heterogeneity of the mixture were obtained using the conductometric method of chemical analysis. The results obtained showed that the best quality of the obtained gluten-free flour mixture is achieved at a drum rotation frequency of 10 min-1and its fill factor of 30%. Processing of the research results was carried out using multiple regression methods. The obtained regression model can be used with sufficient accuracy to predict the quality of the obtained GF flour mixture, since the average value of its relative error did not exceed 10%.

About the Authors

I. Reznichenko
Kemerovo State University
Russian Federation

Irina Y. Reznichenko

6 Krasnaya Street, Kemerovo, 650043



D. Borodulin
Kemerovo State University
Russian Federation

Dmitry M. Borodulin

6 Krasnaya Street, Kemerovo, 650043



A. Shafrai
Kemerovo State University
Russian Federation

Anton V. Shafrai

6 Krasnaya Street, Kemerovo, 650043



N. Pikulina
Kemerovo State University
Russian Federation

Natalia S. Pikulina

6 Krasnaya Street, Kemerovo, 650043



M. Potapova
Kemerovo State University
Russian Federation

Marina N. Potapova

6 Krasnaya Street, Kemerovo, 650043



O. Shafrai
Kemerovo State University
Russian Federation

Olga P. Shafrai

6 Krasnaya Street, Kemerovo, 650043



References

1. Borodulin D.M., Reznichenko I.Y.., Pikulina N.S., Komarov S.S. Poluchenie bezglyutenovoi muchnoi smesi na barabannom smesitele nepreryvnogo deistviya [Getting gluten-free flour mixture on a continuous drum mixer]. In Sovremennye tendentsii razvitiya nauki: sbornik tezisov natsional’noi konferentsii [Modern trends in the development of science: Proceedings of the of the national conference]. Kemerovo: Kemerovskii gosudarstvennyi universitet, 2018, pp. 107–109.

2. Borodulin D.M., Shushpannikov A.B., Voitikova L.A. Issledovanie funktsionirovaniya tsentrobezhnogo smesitelya nepreryvnogo deistviya metodom mnozhestvennogo regressionnogo analiza [Research of functioning of the centrifugal mixer of continuous action by the method of multiple regression analysis]. Tekhnika i tekhnologiya pishchevykh proizvodstv[Technique and technology of food production], 2012, no. 1(24), pp. 98–103.

3. Vokhmyanina N.V., Vavilova T.V. Printsipy laboratornoi diagnostiki tseliakii. Kriterii i algoritmyobsledovaniya [Specific principles of celiac disease diagnostics, clinical laboratory criteria and diagnostical algorithmes]. Ural’skii meditsinskii zhurnal[Ural мedical journal], 2016, no. 3(136), pp. 132–136.

4. Dombrovskaya Ya.P., Surmina A.V., Zakalyuzhnyi D.A. Obogashchenie sukhikh smesei dlya proizvodstva bezglyutenovykh keksov [Enrichment of dry mixes for gluten-free muffins]. Vestnik Voronezhskogo gosudarstvennogo universiteta inzhenernykh tekhnologii[Voronezh state university of engineering technologies bulletin], 2017, vol. 79, no. 1(71), pp. 130–133. https://doi.org/10.20914/2310–1202–2017–1-130–133

5. Egorova E.Y.., Kozubaeva L.A. Razrabotka retseptur sukhikh smesei s amarantovoi i kunzhutnoi mukoi dlya izgotovleniya bezglyutenovykh oladii [Development of recipes for dry mixes with amaranth and sesame flour for the production of gluten-free pancakes]. Khleboprodukty[Bakery products], 2018, no. 2, pp. 40–42.

6. Egorova E.Y.., Reznichenko I.Y.. Obosnovanie primeneniya amarantovoi muki dlya razrabotki pishchevykh kontsentratov - polufabrikatov bezglyutenovykh keksov [Rationale for application of amaranth flour for development of food concentrate – semi-finished of gluten-free cupcakes]. Tekhnologiya i tovarovedenie innovatsionnykh pishchevykh produktov[Technology and commodity science of innovative food products], 2018, no. 2(49), pp. 30–38.

7. Egorova E.Y.., Reznichenko I.Y.. Razrabotka pishchevogo kontsentrata – polufabrikata bezglyutenovykh keksov s amarantovoi mukoi [Development of food concentrate – semi-finished product with amaranth flour for gluten-free cupcakes]. Tekhnika i tekhnologiya pishchevykh proizvodstv[Technique and technology of food production], 2018, vol. 48, no. 2, pp. 36–45. https://doi.org/10.21603/2074–9414–2018–2-36–45

8. Koshel’ M.V., Kostyrya M.V. Konduktometricheskii metod kolichestvennogo analiza dvukhkomponentnykh rastvorov elektrolitov [Conductometric method for quantitative analysis of two-component solutions of electrolytes]. Elektronnaya obrabotka materialov[Electronic material processing], 2017, vol. 53, no. 2, pp. 103–109. https://doi.org/10.5281/zenodo.1053457

9. Lazebnik L.B., Tkachenko E.I., Oreshko L.S., Sitkin S.I., Karpov A.A., Nemtsov V.I., Osipenko M.F., Radchenko V.G., Fedorov E.D., Medvedeva O.I., Seliverstov P.V., Solov’eva E.A., Shabanova A.A., Zhuravleva M.S. Rekomendatsii po diagnostike i lecheniyu tseliakii vzroslykh [Recommendations for the diagnosis and treatment of celiac disease in adults]. Eksperimental’naya i klinicheskaya gastroenterologiya[Experimental and clinical gastroenterology], 2015, no. 5(117), pp. 3–12.

10. Parfenov A.I., Bykova S.V., Sabel’nikova E.A., Maev I.V., Baranov A.A., Bakulin I.G., Krums L.M., Bel’mer S.V., Borovik T.E., Zakharova I.N., DmitrievaYu.A., Roslavtseva E.A., Kornienko E.A., Khavkin A.I., Potapov A.S., Revnova M.O., MukhinaYu.G., Shcherbakov P.L., Fedorov E.D., Belousova E.A., Khalif I.L., Khomeriki S.G., Rotin D.L. Vorob’eva N.G., Pivnik A.V., Gudkova R.B., Chernin V.V., Vokhmyanina N.V., Pukhlikova T.V., Degterev D.A., Damulin I.V., Mkrtumyan A.M., Dzhulai G.S., Tetruashvili N.K., Baranovskii A.Y.., Nazarenko L.I., Kharitonov A.G., Loranskaya I.D., Saifutdinov R.G., Livzan M.A., Abramov D.A., Osipenko M.F., Oreshko L.V., Tkachenko E.I., Sitkin S.I., Efremov L.I., Vorob’eva N.N. Vserossiiskii konsensus po diagnostike i lecheniyu tseliakii u detei i vzroslykh [All-Russian consensus on the diagnosis and treatment of celiac disease in children and adults]. Terapevticheskii arkhiv[Therapeutic archive], 2017. vol. 89, no. 3, pp. 94–107. https://doi.org/10.17116/terarkh201789394–107

11. Pikulina, N.S., Reznichenko I.Y.., Borodulin D.M. Rol’ bezglyutenovoi diety v profilaktike tseliakii [The role of a gluten-free diet in prevention of celiacia]. Kuzbass: obrazovanie, nauka, innovatsii: materialy Innovatsionnogo konventa [Kuzbass: education, science, innovation: Innovation convention]. Kemerovo: Sibirskii gosudarstvennyi industrial’nyi universitet, 2019, pp. 187–188.

12. Revnova M.O., Romanovskaya I.E. Bezglyutenovaya dieta kak edinstvennyi metod lecheniya tseliakii [Gluten-free diet as the only treatment for celiac disease]. Pishchevaya neperenosimost’ u detei. Sovremennye aspekty diagnostiki, lecheniya, profilaktiki i dietoterapii[Food intolerance in children. Modern aspects of diagnosis, treatment, prevention and diet therapy, (2nd All-Russian scientific and practical conference), 21 April 2017]. S.P.tersburg: ООО “InformMed”, 2017, pp. 142–145.

13. Reznichenko I.Y.., Borodulin D.M., Pikulina N.S. Sovremennye podkhody dlya sozdaniya innovatsionnykh tekhnologii bezglyutenovykh produktov pitaniya [Modern approaches to create innovative technologies for gluten-free food]. In Aktual’nye voprosy sozdaniya funktsional’nykh produktov ptitsevodstva i drugikh otraslei pishchevoi promyshlennosti: sbornik trudov nauchnoi konferentsii [Topical issues of creating functional poultry products and other food industries: Proceedings of the scientific conference]. Rzhavki: V.I.PP, 2018, pp. 120–123.

14. Reznichenko I.Y.., Egorova E.Y.. Obosnovanie primeneniya amarantovoi i kunzhutnoi muki dlya razrabotki muchnykh izdelii spetsializirovannogo naznacheniya [Reasons for the use of amaranth and sesame flour for the development of flour products for specialized purposes]. Nauchnye trudy Severo-Kavkazskogo federal’nogo nauchnogo tsentra sadovodstva, vinogradarstva, vinodeliya[Scientific works of the north caucasus federal scientific center for horticulture, viticulture, winemaking], 2018, vol. 20, pp. 164–171. https://doi.org/10.30679/2587–9847–2018–20–164–171

15. Reznichenko I.Y.., Zorkina N.N., Egorova E.Y.. Sovershenstvovanie assortimenta konditerskikh izdelii spetsializirovannogo naznacheniya [Improvement of the range of specialized confectionery]. Polzunovskii vestnik[Polzunovsky bulletin], 2016, no. 2, pp. 4–7.

16. Reznichenko I.Y.., Ivanets G.E., Aleshina Yu.A. Obosnovanie retseptury i tovarovednaya otsenka vafel’ spetsializirovannogo naznacheniya [The recipe explanation and merchandising valuation of special purpose waffles]. Tekhnika i tekhnologiya pishchevykh proizvodstv[Technique and technology of food production], 2013, no. 1(28), pp. 138–142.

17. Reznichenko I.Y.., Renzyaeva T.V., Tabatorovich A.N., Surkov I.V., Chistyakov A.M. Formirovanie assortimenta muchnykh konditerskikh izdelii funktsional’noi napravlennosti [Formation of a range of functional flour confectionery products]. Tekhnika i tekhnologiya pishchevykh proizvodstv[Technique and technology of food production], 2017, no. 2(45), pp. 149–162.

18. Reznichenko I.Y.., Chistyakov A.M., Renzyaeva T.V., Renzyaev A.O. Razrabotka retseptur muchnykh konditerskikh izdelii funktsional’nogo naznacheniya [Development of recipes for flour confectionery products for functional purposes]. Khleboprodukty[Bakery products], 2019, no. 6, pp. 40–43. https://doi.org/10.32462/0235–2508–2019–28–6-40–43

19. Rynok bezglyutenovoi produktsii [Gluten free market]. Pishchevaya industriya[Food industry], 2017, no. 1(31), pp. 8–10.

20. Tkachenko E.I., Oreshko L.S., Sitkin S.I., Solov’eva E.A., Shabanova A.A., Zhuravleva M.S. Funktsional’noe pitanie - vazhneishii komponent lecheniya metabolicheskikh rasstroistv pri tseliakii [Functional nutrition is an essential component of the treatment of metabolic disorders in celiac disease]. Eksperimental’naya i klinicheskaya gastroenterologiya[Experimental and clinical gastroenterology], 2015, no. 12(124), pp. 42–49.

21. Shchekoldina T.V., Kudinov P.I., Vershinina O.L., Khristenko A.G. Razrabotka sistemy K.A.SP pri proizvodstve sukhikh smesei na osnove kvinoa dlya sozdaniya bezglyutenovykh produktov pitaniya [Development of a H.C.P system for the production of quinoa-based dry mixes for the creation of gluten-free food products]. Izvestiya vysshikh uchebnykh zavedenii. Pishchevaya tekhnologiya [Proceedings of higher educational institutions. Food technology], 2018, no. 5–6(365–366), pp. 100–106.

22. Yuldasheva D.K.., Kamilova A.T. Opyt primeneniya glyutengidroliziruyushchikh shtammov indigennoi flory v kompleksnom lechenii tseliakii u detei [Experience of using gluten-hydrolyzing strains of indigenous flora in the complex treatment of celiac disease in children]. Voprosy detskoi dietologii [Pediatric nutritional issues], 2011, vol. 9, no. 1, pp. 76–78.

23. Bai J.C., Fried M., Corazza G.R., Schuppan D., Farthing M., Catassi C., Greco L., Cohel H., Ciacci C., Eliakim R. Fasano A., González A., Krabshuis J.H., L.M.ir A. World Gastroenterology Orga nization Global Guidelines on Celiac Disease. Journal of Clinical Gastroenterology, 2013, vol. 47, issue 2, pp. 121. https://doi.org/10.1097/MCG.0b013e31827a6f83

24. García-Solís S.E., Bello-Pérez L.A., Agama-Acevedo E., Flores-Silva P.C. Plantain Flour: A.P.tential Nutraceutical Ingredient to Increase Fiber and Reduce Starch Digestibility of Gluten-Free Cookies. Starch starke, 2017, vol. 70, issue 1–2. https://doi.org/10.1002/star.201700107

25. Hunt R.C. How to Increase the Accuracy of Solution Conductivity Measurements. Santa Ana, CA: Sensor Development, 1995. 17 p.

26. Ivanets V.N., Borodulin D.M., Shushpannikov A.B., Sukhorukov D.V. Intensification of Bulk Material Mixing in New Designs of Drum, Vibratory and Centrifugal Mixers. Foods and raw materials, 2015, vol. 3, issue 1, pp. 62–69. https://doi.org/10.12737/11239

27. Koning F. Celiac Disease: Across the Threshold of Tolerance. Pediatric and Adolescent Medici ne, 2008, vol. 12, pp. 82–88. https://doi.org/10.1159/ 000128662

28. Krupa-Kozak U., Drabińska N., Rosell C.M., Fadda C., Anders A., Jeliński T., Ostaszyk A. Broccoli Leaf Powder as an Attractive by Product Ingredient: Effect on Batter Behaviour, Technological Properties and Sensory Quality of Gluten Free Mini Sponge Cake. Journal of Food Science and Technology, 2018, vol. 54, issue 4, pp. 1121–1129. https://doi.org/10.1111/ijfs.13972

29. Lian H., Luo K., Gong Y., Zhang S., Serventi L. Okara Flours from Chickpea and Soy are Thickeners: Increased Dough Viscosity and Moisture Content in Gluten-Free Bread. International Journal of Food Science, 2019, vol. 55, issue 2, pp. 805–812. https://doi.org/10.1111/ijfs.14332

30. Lionetti E., Catassi C. New Clues in Celiac Disease Epidemiology, Pathogenesis, Clinical Manifestations, and Treatment. International Reviews of Immunology, 2011, vol. 30, issue 4, pp. 219–231. https://doi.org/10.3109/08830185.2011.602443

31. Ludvigsson J.F., Leffler D.A., Bai J.C., Biagi F., Fasano A., Green P.H.R., Hadjivassiliou M., Kaukinen K., Kelly C.P., Leonard J.N., Lundin K.E.A., Murray J.A., Sanders D.S., Walker M.M., Zingone F., Ciacci C. The Oslo Definitions for Coeliac Disease and Related Terms. Gut, 2013, vol. 62, issue 1, pp. 43–52. https://doi.org/10.1136/gutjnl-2011–301346

32. Moreira R., Chenlo F., Torres M. Effect of Shortening on the Rheology of Gluten-Free Doughs: Study of Chestnut Flour With Chia Flour, Olive and Sunflower Oils. Journal of Texture Studies, 2012, vol. 43, issue 5, pp. 375–383. https://doi.org/10.1111/j.1745–4603.2012.00348.x

33. Rachman A., Brennan M.A., Morton J., Brennan C.S. Effect of Cassava and Banana Flours Blend on Physico-Chemical and Glycemic Characteristics of Gluten-Free Pasta. Journal of Food Processing and Preservaition, 2019, vol. 43, issue 9. https://doi.org/10.1111/jfpp.14084

34. Reznichenko I.Y., Chistyakov A.M., Ustinova Y.V., Ruban N.Y. I.Q.ality Management of the Enriched Flour Confectionery with Application of the Qualimetrical Analysis. I.P.Conference Series: Earth and Environmental Science, 2019, vol. 315, issue 2. https://doi.org/10.1088/1755–1315/315/2/022006

35. Rybicka I., Doba K., Binczak O. Improving the Sensory and Nutritional Value of Gluten- Free Bread. Journal of Food Science and Technology, 2019, vol. 54, issue 9, pp. 2661–2667. https://doi.org/10.1111/ijfs.14190

36. Winger M., Khouryieh H., Aramouni F., Herald T. Sorghum Flour Characterization and Evaluation in Gluten-Free Flour Tortilla. Journal of Food Quality, 2014, vol. 37, issue 2, pp. 95–106. https://doi.org/10.1111/jfq.12080


Review

For citations:


Reznichenko I., Borodulin D., Shafrai A., Pikulina N., Potapova M., Shafrai O. Determination of Rational Technological Parameters for the Operation of a Continuous Drum Mixer When Obtaining a Gluten-Free Flour Mixture. Storage and Processing of Farm Products. 2020;(4):152-165. (In Russ.) https://doi.org/10.36107/spfp.2020.237

Views: 337


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2072-9669 (Print)
ISSN 2658-767X (Online)